Custom Mailer Boxes

Custom mailer boxes are self locking sturdy containers that are made from cardboard, kraft, or corrugated cardboard. These boxes are specially designed to protect it during shipping while enhancing the overall presentation. Our custom tab lock mailer boxes are customized according to your product and promotional needs. You can add custom inserts inside them for added protection. Avail them at discounted rates with free shipping and design support only from Pack Custom Boxes.

How to Order

Discover a wide range of custom-printed packaging solutions tailored to your specific needs. 

Go For Stylish & Sturdy Custom Mailing Boxes

Ship directly to your customers doorstep and prevent product damages without durable custom mail boxes. These boxes are made from durable yet sustainable materials like:
  • Custom Corrugated Mailer Boxes: This is the most durable form of corrugated cardboard boxes. It comes with different board grades and flute types. Usually we use e-flute for them. You can use these custom subscription mailer boxes for all your subscription services.
  • Custom Kraft Mailer Boxes: They are made from kraft paper. It is not as durable as corrugated cardboard but is more sustainable in nature. You can use them for retail purposes.
  • Custom Cardboard Mailer Boxes: Card stock is preferable for both retail and shipping purposes. They are very lightweight which helps businesses to save shipping costs. Plus you can avail them in different colors.
By using these boxes you can not only protect your products but also present them in a stylish manner in front of your customers. This will help you to make a lasting impression on them.

Custom Design Mailer Boxes To Suit Your Branding Needs

We offer custom boxes that align perfectly with your branding, marketing, and promotional needs. With the help of our top class printing machines we can print your custom mailer boxes with logo, designs, patterns, vibrant colors, pictures, product images, or basically anything you like. Doing so will help you to increase your brand recognition among customers. As you know customers’ attention spans have significantly reduced over the past few years. That is why you need to design your boxes in such a way that captures the maximum customers attention. To ensure you are providing the best visual experience to your customers we allow you to collaborate with our designers. You can avail free design templates and mockups from them.

Make Your Products Stand Out With Custom Mailer Packaging Boxes

If you want to differentiate your items from the rest of the competition on the shelf then you need to pack them inside our custom display mailer boxes. These boxes are super stylish and ideal for retail packaging, e-commerce packaging, gift packaging, and for promotional purposes. Our roll end tuck front boxes are also suitable for businesses that want to leave a lasting impression on their customers. These packaging boxes come with a self locking mechanism and open smoothly through which you can ensure that you are providing an unforgettable experience to your customers.

Get Perfectly Fitted Custom Ear Lock Mailer Boxes

Our custom ear lock mailer boxes are super versatile and used for a wide range of product packaging. Now we understand every product has different packaging needs and requires specially designed custom size mailer boxes for them. That is why we allow our clients to provide us with the custom dimensions for their boxes.

We Deliver Consistent Printing Quality

US businesses often complain that when they buy custom boxes from different packaging companies, they are not consistent with their quality. Sometimes the boxes come in different sizes, and sometimes the printing colors are not what they provided in their final artwork. This is where you can completely rely on Pack Custom Boxes. This is because we have the best printing machines in the United States. We use offset and digital printing techniques to print your custom printed mailer boxes. Our machines are capable of printing all CMYK & PMS colors. We offer full color printing services. When it comes to finishing and add-ons choices we never let our clients fall behind. You can opt for matte or gloss finishes along with inserts, dividers, lamination, and more.

Order Budget Friendly Customized Mailer Boxes

At Pack Custom Boxes, we manufacture each custom mailer packaging box right here in the United States of America. That is why we avoid all kinds of tariffs. You can avail your boxes at wholesale rates from us. In addition, our custom tuck top mailer boxes also come with free design support and shipping services across the USA. We have a no minimum policy so you can order as many boxes as you like from us. If you are looking for another packaging style for your retail products then you can also check our custom tuck boxes. Click on Request A Quotation to get best prices.

Available Customization Options For Apparel Packaging

Give your apparel products a unique look with our endless customization options.

Aqueous Coating

A quick-drying, water-based layer that shields paper from smudges and grime while being eco-friendly.

UV Coating

This liquid finish cures under UV lights, giving your paper a vibrant, glossy shine.

Spot Gloss UV

This glossy treatment applies only to select areas, making images or text dramatically stand out.

Soft Touch Coating

This unique finish creates a velvety or suede-like texture under your fingertips.

Varnish Coating

A transparent ink that safeguards the page or provides subtle gloss, though it may yellow with age.

Lamination (Gloss & Matte)

A thin plastic film bonded to paper for durability, available in shiny or non-glare finishes.

Anti-Scratch Lamination

A rugged plastic barrier that stops scratches and wear from frequent handling.

Silk Lamination

This layer delivers a luxurious smooth feel and exceptional tear resistance.

Offset Print

Offset printing is a high-volume printing technique using metal plates and rubber blankets.

Digital Print

Digital printing is a method of printing directly from digital files to media.

UV Print

UV printing uses UV light to instantly cure ink onto a wide variety of materials.

UV Print

UV printing uses UV light to instantly cure ink onto a wide variety of materials.

Screen Print

It is a process that transfers ink through a stenciled mesh screen onto a surface.

Flexography Print

Flexography is a high-speed printing process using flexible plates and low-viscosity inks.

Gravure Print

Gravure printing is a high-quality, high-speed intaglio printing method using engraved cylinders.

Gravure Print

Gravure printing is a high-quality, high-speed intaglio printing method using engraved cylinders.

Foil Stamping

This method applies heat to bond glittering metallic hues like gold or silver onto paper, creating designs that truly shimmer.

Embossing

This approach raises the paper from below to form a tactile image you can feel with your fingertips.

Debossing

This technique indents your design into the paper, producing a striking recessed effect that brings dimension to your work.

Holographic Foiling

This unique foil shifts through a vibrant spectrum of colors like a dazzling rainbow when light strikes it at specific angles.

Spot UV

This glossy clear varnish targets select areas of the page to highlight particular elements with eye-catching shine.

Matte Finish

This sleek coating delivers a non-reflective, velvety texture that feels luxurious and enhances readability.

Gloss Finish

This highly reflective layer bounces back light, amplifying colors to make your print vibrant and dynamic.

Hot Foil Stamping

Hot foil stamping is a printing method using heat to transfer foils for decoration.

SBS (C1S)

Premium solid bleached sulfate, C1S coated for vibrant prints and superior food safety.

SBS (C2S)

Solid bleached sulfate, double-coated for flawless printing and premium packaging appeal.

Uncoated Unbleached Kraft

Pure uncoated unbleached kraft ensures raw, sustainable strength for authentic eco-packaging needs.

CCNB (Duplex Board)

Clay-coated newsboard delivers affordable strength with smooth surface for bold branding.

Black Kraft

Bold black kraft exudes premium elegance and robust protection for standout packaging.

Fully Recycled CCNB

100% recycled clay-coated newsboard offers eco-friendly durability and cost-effective packaging solutions.

Natural Brown Kraft

Rustic natural brown kraft provides authentic, biodegradable strength for sustainable food packaging.

White Kraft

Clean white kraft combines natural strength with bright, recyclable appeal for branding.

Natural Kraft Board

Rugged natural kraft corrugated board delivers eco-friendly strength for reliable food transport.

Oyster White Board

Elegant oyster white corrugated board offers subtle sophistication and sturdy packaging protection.

Kemi White Board

Smooth kemi white corrugated ensures crisp prints and robust durability for premium shipping.

Bleached White Board

Bright bleached white corrugated provides pristine appearance with superior strength for branding.

A-Flute

Tall A-flute excels in superior cushioning and shock absorption for fragile foods.

B-Flute

Fine B-flute offers smooth printing surface and efficient collapse resistance for boxes.

C-Flute

Versatile C-flute balances strength, printability, and space efficiency for standard packaging.

E-Flute

Micro E-flute creates sleek, flat profiles with excellent print quality for retail.

Single Face

Single face flute adds lightweight protection and flexibility for delicate food wrapping needs.

Single Wall

Single wall corrugated flute balances cost and cushioning for everyday food shipping demands.

Double Wall

Double wall flute delivers enhanced stacking strength for heavier food packaging loads.

Triple Wall

Triple wall flute provides maximum crush resistance for industrial food transport durability.

Duplex Chipboard

It is a type of paperboard with a white clay-coated top side, ideal for luxury packaging.

Grey Chipboard

Grey Chipboard Cardboard is a thick, sturdy material made from recycled content, ideal for luxury packaging.

800gsm

This material is slim yet robust enough to maintain its form effectively for petite, lightweight boxes and resilient cards.

1000gsm

An excellent balanced option that offers a firm feel and reliable safeguarding for typical gift box varieties.

1200gsm

This dense board has a substantial heft in your grasp and ranks as the top pick for superior, long-lasting luxury packaging.

1400gsm

This exceptionally sturdy and inflexible material suits bigger items requiring additional reinforcement for security.

1800gsm

The densest and most resilient choice on offer, giving it a near-wooden sensation for the ultimate premium goods.

Frequently Asked Questions

Some questions that businesses usually have before placing their custom box orders are answered below.

What Boxes Can I Order From Pack Custom Boxes?

At Pack Custom Boxes we offer all kinds of boxes tailored to your brand needs like mailer boxes, rigid boxes, retail packaging, food boxes, cosmetic boxes, soap boxes, candle boxes, and more.

Yes, we offer big discounts on bulk orders. So, please order in bulk if you want to bring your per unit cost down.

Yes, our team will send you both 2D & 3D mockups. The production only begins after your final approval.

We have a no minimum policy. Feel free to order as many boxes as you like.

The production time depends on several factors like quantity, design, size, style, and more. We can deliver your boxes at your doorstep within 3 to 5 business days on rush orders.

Related Products

Check what other custom product packaging we have to offer to ensure product safety and brand appeal.